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Premium Replacement Housing Shell for Makita DGA404 DGA454 DGA504 Angle Grinders | FixPartHub

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Original price was: $89.99.Current price is: $45.99.

  • Eliminate Job Site Hazards: Using an angle grinder with a cracked housing is a massive safety risk. A compromised shell exposes internal wiring to conductive metal dust and ruins your grip. This replacement casing restores the structural integrity of your tool, keeping your hands safe and your cuts precise.
  • Broad DGA Series Compatibility: Precision-molded to be a direct drop-in replacement for a wide range of 18V LXT brushless angle grinders. It perfectly fits models DGA404, DGA406, DGA454, DGA456, DGA504, and DGA560.
  • Industrial Impact Polymer: Grinders take a beating from sparks, concrete drops, and metal shavings. This replacement shell is crafted from high-impact, heat-resistant ABS material designed to withstand the brutal environment of professional metal fabrication and construction sites.
  • Exact-Fit Internal Alignment: Don’t struggle with poorly fitting aftermarket parts. The internal ribs, bearing seats, and battery terminal rails are manufactured to exact factory-grade specifications, ensuring your expensive brushless motor and controller board drop in flawlessly.
  • Empty Shell Assembly (100% Safe Repair): Please note: This product includes the left and right plastic housing halves ONLY. It does NOT include the battery, motor, switch, gearbox, or screws. Use this kit to affordably resurrect your grinder using your surviving internal hardware!
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Rescue Your 18V Grinder: The Ultimate Housing Replacement

Your 18V LXT Brushless Angle Grinder is the workhorse of your tool arsenal. But when it takes a nasty fall off a workbench or gets crushed in the back of a work van, the plastic exterior takes the hit. While the incredibly tough brushless motor usually survives, a cracked or split housing renders the tool unsafe.

Taping it up isn’t an option-grinders spin at 8,500 RPM, and you need 100% structural rigidity to control them safely. The FixPartHub Replacement Housing Shell allows you to rebuild your grinder for a fraction of the cost of buying a new bare tool.

Why You Must Replace a Cracked Grinder Shell

Angle grinders generate highly conductive metal dust and abrasive debris during operation. The factory housing is specifically designed with air intake vents that channel cooling air over the motor while keeping heavy debris out. A crack in the casing breaks this airflow seal, allowing metal dust to bypass the internal filters and land directly on the sensitive electronic control board, leading to an inevitable and expensive short circuit. Replacing the shell immediately saves your internal electronics from destruction.

Precision Molded for Brushless Guts

Transferring the “guts” of a DGA series grinder requires a shell with flawless internal geometry. Our replacement housing features exact-match screw bosses, trigger switch channels, and motor mounts. The battery slide rail is molded tightly to ensure your 18V battery clicks into place securely without any power-interrupting wobble.

Technical Specifications & Compatibility

Compatible Models DGA404, DGA406, DGA454, DGA456, DGA504, DGA560 (18V LXT Series)
Material Composition Heat and Impact-Resistant ABS Polymer
Product Type Replacement Plastic Casing / Motor Cover (Empty Shell)
Package Includes 1x Left Housing Half, 1x Right Housing Half (Hardware not included)

👨‍🔧 FixPartHub Pro Repair Tip: Angle grinders pack wires very tightly around the base of the motor. Before you pull the trigger switch or controller board out of your broken shell, snap a few clear photos with your phone. Ensuring the wires are routed in their exact factory channels is critical so they don’t get pinched when you screw the two halves of this new shell together!

Disclaimer: FixPartHub is an independent supplier of high-quality aftermarket replacement parts. We are not affiliated with, authorized by, or endorsed by Makita Corporation. All brand names, model numbers, and trademarks (including Makita and LXT) are the property of their respective owners and are used within this listing solely for compatibility demonstration and informational purposes.

Will this aftermarket housing shell fit my Makita 18V brushless angle grinder?

Yes. This premium aftermarket replacement housing (clamshell) is manufactured to exact factory dimensions to perfectly fit Makita 18V LXT brushless angle grinders, specifically the 4-inch DGA404 and 5-inch DGA504 models. It is a direct drop-in replacement that perfectly aligns with your original brushless motor stator, bottom controller board, and switch assemblies.

When should I replace the plastic clamshell on my DGA404 or DGA504 grinder?

The two most common reasons are severe impact damage (like dropping the tool onto concrete) and thermal warping. Heavy metal grinding or masonry cutting generates extreme heat, which can melt the internal plastic bearing mounts or permanently clog the air vents with hardened debris. If your motor wobbles inside the casing or the cooling vents are destroyed, a new housing is required to prevent a catastrophic motor failure.

Are there any tips for swapping the internal components into this new housing?

Yes, transferring components in a brushless grinder requires patience. Crucial Pro Tip: Take close-up photos of the wire routing and the electronic controller placement before removing them from your old cracked case. You must also ensure you transfer the original rubber anti-vibration rings from the old bearings. When clamping the two halves of this new shell together, be extremely careful not to pinch the delicate wires connecting the stator to the control board.

Weight 580 g
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